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Oil filter cover repair on the cheap

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Oil filter cover repair on the cheap

PostAuthor: faffi » Sun Dec 13, 2015 6:24 am

The upper right ear lobe of my oil filter cover had broken off, something that seems to be a very common issue. I bought some parts from a member in USA, including an oil filter cover with exactly the same damage as my own. The idea was to attempt a useful repair that would last.

I borrowed a grinder from my Dremel kit and inserted it into my drill press. I knew control would be difficult since I would have to fit the oil cover in a wise and then move it manually. The biggest issue is that the grinder will bite and kick the piece away at one side of the working area.
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Old and "new" cover side by side after I had ground the ear lobe remains away and created a flat on the outside of the "new" cover.
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These pictures makes it easier to see what has been ground away
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An aluminium spacer I had laying around (since I never throw anything away) with the same thickness as the modified cover in place
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Next step was to make a clamp to retain the cover when the bolt was tightened down. I made a template from paper and transferred it to a piece of scrap aluminium I conveniently had laying around
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With the aid of a drill, hacksaw and a couple of files I ended up with this retainer
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Finished product. With more practice I should have been able to move the cover around in a better way to create a smoother curve around the edge of the flat I ground, but that would be for aesthetics as function would be unchanged. Since this is a rat anyway, I'm not too bothered - although it is only human to want to do better. Anyway, with zero cost and an hour spent it was good value.
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Compared this repair to my first, failed repair attempt, I reckon it was a good upgrade.
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With my mistakes explained and the documentation provided I'm sure you can do better.
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faffi
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Re: Oil filter cover repair on the cheap

PostAuthor: mark75 » Sun Dec 13, 2015 3:51 pm

Well done!

ditto, it never fails that when you throw a piece away then the next day you will need exactly that piece for a repair or something.
"Over the Mountains of the Moon,
Down the Valley of the Shadow,
Ride, boldly ride" ... E.A. Poe

Time flies --- whether you're having fun __ :bike:_ --- or not :fan: - the bad just seems to last longer...

Any day above ground is a good day. sooo "Laissez les bon temps roulez". just roll safely --->

"I hear and I forget,
I see and I remember,
I do and I understand."... Confucius*

"If you don't read the news you are not informed.
If you do read the news you are misinformed."
... Mark Twain

“THESE are the times that try men's souls. The summer soldier and the sunshine patriot will, in this crisis, shrink from the service of their country; but he that stands by it now, deserves the love and thanks of man and woman.
Tyranny, like hell, is not easily conquered; yet we have this consolation with us, that the harder the conflict, the more glorious the triumph.
What we obtain too cheap, we esteem too lightly: it is dearness only that gives every thing its value.
Heaven knows how to put a proper price upon its goods; and it would be strange indeed if so celestial an article as FREEDOM should not be highly rated”
...Thomas Paine - 1776 December 23



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so feel free to agree, disagree, or ignore them.

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Re: Oil filter cover repair on the cheap

PostAuthor: faffi » Mon Dec 14, 2015 2:33 am

Yes, we've all done that. "Hell, this rubish has been here for 20 years and done nothing but waste space, let's throw it away." Then, as you say, within moments you end up needing it :doh:
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faffi
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Posts: 3274
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Joined: Sun Feb 15, 2015 3:11 pm
Location: Norway Flag
Bike year & model: Relevant machines for this forum:
Current: 2001 XVS650 Drag Star Classic
Former: 1982 XV750SE with XV1100 engine and electrics, XT600Z shock absorber, 18" Seca rear wheel
Sex: Male



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